JUKI DDL9000CSMSNBAK154 STANDARD VERSION DIGITAL D/DRIVE LOCKSTITCH
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Semi-dry head, Direct-drive, 1-needle Lockstitch Standard Digital Sewing System with Automatic Thread Trimmer
Management of sewing performance and sewing machine by the utilization of IoT (Internet of Things)
Management, browsing and editing of data can be carried out on the application software
Data on sewing machine adjustments made according to the product to be sewn can be transferred to a commercially-available Android tablet in contactless mode. This enables quick check for uniform settings as well as confirmation of conditions of sewing machines in a sewing line, thereby facilitating setup changes. The operation panel is also provided as standard with a USB port. Data management and software update can be carried out with ease using a USB thumb drive.
JUKI Smart APP allows you to send and confirm various data
In the application, there are items of management setting (terminal registration), sewing machine data (sewing data), problem-solution chart. In the problem-solution chart, we can generate production graphs,the availability chart, etc. for each acquired sewing machine data so it can be used for checking the current situation and analyzing it.
Digitalized control panel
Two different modes; i.e., the operator mode which prioritize ease of operation and the serviceperson mode, are prepared to respectively display indications according to the user. In addition, installation of NFC enables data transfer to an Android tablet. Data transferred from the sewing machine to an Android tablet can be edited on the tablet.
Full Digital Type
Adoption of a 4.3-inch large color liquid crystal touch panel ensures easy operation. The touch panel is provided with JUKI's unique intelligent sewing system features.
Adoption of a black-and-white liquid crystal switch panel ensures easy operation. Since, unlike the CP panel, the black-and-white liquid crystal panel provides verbal explanation of its operation, it is easier for the operator to understand how to operate it.
Vertically- and horizontally-driven digital feed mechanism
Thanks to the world's first vertically-driven digital feed mechanism, the feed dog height can be adjusted with ease according to the material fabric of product to be sewn, thereby improving seam quality. Thanks to this digital feed mechanism, thread trimming is carried out with the feed dog lowered in the case the shorter-thread remaining thread trimming function is enabled. As a result, the clearance provided between the throat plate and the material is eliminated, thereby stabilizing the length of thread remaining after thread trimming. The feed dog does not protrude the top surface of throat plate when the sewing machine stops with its needle bar up, thereby facilitating placement/removal of the material on/from the top surface of throat plate and preventing the material from being damaged by the feed dog.
Various kinds of feed locus can be selected.
Digitalized vertically- and horizontally-driven feed mechanism allows easy adjustment of settings such as the feed locus only on the operation panel according to the material to be sewn.
Digital functions which accentuate excellent "seam" quality
1.Adoption of the needle-thread active tension
Needle thread tension which matches sewing conditions given can be set on the operation panel and stored in memory. The needle thread tension adjustment needs experience. However, for this sewing machine, thread tension data stored in memory is reproducible, thereby reducing the setup time when the product to be sewn is changed. Example : Needle-thread active tension demonstrates its effectiveness in the topstitching process. For welting shoulders of a difficult-to-sew material, uniform stitches can be produced continuously by appropriately changing the sewing conditions even if the right and left material fabric differ in texture grain.
2.Active presser foot pressure mechanism
Digital control system controls the presser foot pressure. Under the automatic mode, the multi-layered section detection function detects changes in material thickness to increase/decrease the presser foot pressure accordingly. Under the manual mode, the presser foot pressure control function is assigned to the hand switch to enable operation with the hand switch.
3.Needle thread clamp
The device clamps the needle thread and draws it under the material at the beginning of sewing. The needle thread clamp device works to reduce the size of thread tangling in on the wrong side of the material. This expands the area around the needle entry, thereby allowing the use of various gauge components
Remaining thread at the end of sewing reduced to 3 mm
Double-edge driven rotary knife system is adopted. The double edges of the knife intersect with each other directly under the needle entry point to trim the thread. Achievement of thread length remaining on the material after thread trimming as short as 3 mm The grooved cam system is adopted to enable forcible release of the thread trimmer even if the thread trimmer locks. The picker device is also adopted. The picker device secures a sufficient length of needle thread, as well as it stabilizes the length of thread remaining on the material.
Functions necessary for sewing machine operation can be used with the hand switch
Functions of two hand switches can be set through the operation panel. Since the reverse-feed stitching lever is provided as standard, added functions can be customized. 20 different functions (needle-up/down correction sewing, reverse-feed correction sewing, 1-time reverse-feed stitching cancellation function, etc.) are available. Highly convenient operation is enabled by setting the functions which match the sewing process in combination.
The hand switches have been factory-assigned respectively with A Touch-back switch" and B Custom switch (to be set by the customer) at the time of shipment. The customer may assign other functions to these two hand switches.
Hand switch (in the case it is assigned with the multi-layered section changeover function)
・Detect Multi-layered section of material and automatically carry out the changeover ofmulti-layered section
・Manually carry out the changeover of multi-layered section at an arbitrary timing with the hand switch
・Set thread tension, presser foot pressure, pitch, feed locus and feed dog height separately for the normal section and multi-layered section of material
・Digitally control presser foot pressure
Newly-developed auto-lifter device comes with a stepping motor. This not only increases the amount of lift of the presser foot from 8.5 mm to 13.5 mm at the maximum but also reduces the operating noise. After the thread cutting of the sewing machine, thanks to the feature of the world's first top and bottom drive electronic feed mechanism to prevent the feed dog from protruding the top of throat plate, the material can be placed under presser foot and removed from there with ease and is not easily damaged.
Commitment to seam quality "Reverse-feed stitching function by means of the reverse feed lever" is provided as standard.
The operator carries out fine adjustment of correction sewing (within the stitch length of 1 pitch) using the reverse feed lever, thereby achieving "further improved seam quality".
The LED light illuminates the needle entry area in the just-under direction from the right and left sides of the needle bar. In comparison with the single-direction illumination, this LED light helps the operator carry out sewing more easily. Illuminance of the LED light is adjustable in five levels. It can also be used as an auxiliary lamp for working.
|Model name||Juki DDL-9000C-SMS|
|Max. sewing speed||5,000sti/min|
|Hand switch||Provided as standard (At the time of shipment: Hand switches are assigned respectively with the touch-back switch function and the one-touch changeover switch function.) 5mm|
|Max. stitch length||5mm|
|Thread trimming method||Double-edge rotary system|
|Needle bar stroke||30.7mm|
|Feed dog height||0.8mm|
|Needle thread tension||Spring type|
|Presser foot pressure||Spring type|
|Lift of the presser foot||By hand: 5.5mm |
By knee: 15mm
Auto: 1st stage 5.0 mm （*0.1～8.5mm）, 2nd stage 8.5 mm （*8.5mm～13.5mm） * Adjustable on the operation panel
|Bobbin thread winder||Built in the top of machine head (provided with the bobbin thread retaining plate)|
|Lubricating oil||JUKI New Defrix Oil No. 1 or JUKI CORPORATION GENUINE OIL 7 (equivalent to ISO VG7)|
|Size of bed||517×178mm（distance from needle to machine arm：303mm）|
|Machine head drive||Compact AC servomotor (400W) that is directly connected to the main shaft (direct-drive system)|
|Net weight||Machine head： 40.5kg（with AK-154）|